Installation Injuries: A Heavy Topic
Aaron J. Crowley
Crowley’s Granite Concepts
Football players find themselves in the center of the controversy over concussions and the long-term effects of head injuries.
While there is great debate among the fans, doctors, teams, and players as to what role repeated impacts and concussions have on future brain function and mental health, there is no question that professional football players wear out quickly.
The pounding and smashing that football fans pay to see wears on the body in ways that other sports simply do not. There is a reason the average age of an NFL player is 25, while the average age of a pro golfer is 35.
Granite slab installers are the blockers and tacklers of the gridiron in the stone industry. Like the NFL, injuries are commonplace and retirements are premature.
Unfortunately, this well known but oft ignored issue has not yet reached controversy status because knee, shoulder, neck and back injuries are just accepted as inevitable for installers the longer they work in the industry. Worst case , they are overworked, in the interest of getting the job installed as quickly as possible and moving on to the next jobsite.
In order to work more safely, the stone industry as a whole — everyone from shop owners to installers themselves — must become familiar with the following three realities.
Extreme Weight + Awkward Shapes = Dangerous Lifts
While many stone professionals do not consider a 20 square foot countertop “large,” it is inhumanely heavy at 18 pounds per square foot. If it has a bump-out, jog, or “L” at one end, it must first be lifted to above cabinet height, requiring the installer to then transfer all the weight to one arm, one leg, and one side of the body while leaning over the edge of the cabinet to set it down.
What could possibly go wrong?
There isn’t a weight trainer on earth who would allow their athletes to attempt such a stupid and dangerous lift in the gym, yet it happens everyday on jobsites in the stone industry.
The Cumulative Effect
Assume an average job is 80 square feet. First the counters must be loaded by hand into the install vehicle. Then the counters must be lifted a second time off the rig and onto some type of dolly or cart to transport the counters into the work area. Assuming there are no stairs and that all the pieces will fit the first time, the installers get to lift every counter a third time! At this point, they are already fatigued even before making those reaching, straining, and dangerous lifts to the cabinet top.
When you do the math, a crew will lift in excess of two tons of countertops before they even begin to adjust, level, and complete the install. That’s 10 tons per week, an average of 42 tons per month, and a staggering 504 tons per year, if they get two weeks vacation!
No Time to Recover
Most stone shops cannot afford to pay highly skilled second and third string installers to pace on the sidelines, waiting to be called up by the coach. As a result, the “first string” installers rarely and sometimes NEVER get a rest. Like the companies that employ them, installers can’t afford to take time off to heal, so the inevitable minor injuries become chronic and severe. Eventually they can become career-ending injuries.
Our industry doesn’t need stats or studies or an injured reserve list to tell us what we already know: Installing 3cm counters every day using bodies and brute force is illogical, inhumane and not a smart use of an important part of a stone shop team.
We need a revolution in the way we think about our installers and we must invest in equipment for our installers in the same way we have invested in forklifts, booms, clamps, cranes and vacuum lifters for our shop crews.
Aaron Crowley is a stone shop owner, author, speaker, and inventor of stone safety products. Contact Aaron by email at aaron@noliftsystem.com .